31 Mai 2018

ModSeat – Modular Light Rail Seat is taking shape at MCG

The ModSeat consortium began activities in November 2016 with a very clear objective in mind: to design and produce an innovative, modular, versatile and customizable regional and inter-city train seat using new materials and processes. Now, the project is in a decisive phase, with MCG mind for metal playing a key…

…role in building the first prototype of the ModSeat.

 

With MCG’s R&D team highly involved in the process, the project is now entering the prototype construction phase, completed all structural calculations and material tests, and finished the product specifications phase, in October 2017, as

…rel=”noopener”>we highlighted before.

 

Modseat’s rapid prototyping is all pre-checking the functionalities of each part to ensure faster validations and lower costs. Producing molds and tooling allow the manufacturing of the components that, once assembled, will integrate the final prototype. Later in 2019, this phase will lead to the testing of materials and…

…seat components based on the most adverse stresses identified during simulation and structural dimensioning. Functional testing is carried out on the prototype that seeks to replicate the anthropometric characteristics of the passengers in the use-cases that explore the seat’s functions.

 

The ModSeat consortium is composed of MCG mind…

…for metal and four other entities with equal importance in the project: Instituto Superior Técnico, Almadesign, a company in the area of industrial design, SETsa – Sociedade de Engenharia e Transformação SA and ERT, a…

…multinational of the automotive supply chain with industrial facilities in Portugal, Czech Republic and Romania. The know-how and technological capabilities of these organizations in the railway segment have a clear and effective demonstration in the ModSeat project.

 

Follow this news section – and also MCG’s mind for metal…

…activity on LinkedIn – to get to know everything about ModSeat activities, a project within the MCG transportation business segment.

 

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24 Mai 2018

The Maestri Project and the Lean philosophies at MCG: less waste and more productivity

To develop and to apply innovative industrial management tools, capable of monitoring all resources from raw materials to energy efficiency, is one of MCG mind for metal’s priorities. In this context, the company is one of the four real industrial environments of the MAESTRI Project, a European…

…initiative led by ISQ and that over four years is developing a flexible and scalable management system, guiding and simplifying the implementation of the innovative “Total Efficiency Framework “.

 

In this project, MCG – with the metal3 production plant, where the production of MCG industry and

…target=”_blank” rel=”noopener”>MCG transportation is developed –, has established a cooperation relationship with Lean Enterprise Institute of Poland (LEI – Poland), another entity in the MAESTRI consortium, with a very specific objective in mind: to apply the Lean culture to the MCG production processes, in search of new solutions and good management…

…practices.

 

The methodology defined for this component of the project is based on four workshops involving the presence of the leaders of the Lean Enterprise Institute at the facilities of MCG. And two of these meetings have already been held: Management Boards and Problem Solving, which include participants from all the metal3…

…teams and which, in addition to the theoretical component, aiming mainly at the application of know-how and of the Lean experience of the Polish organism in concrete cases identified in this production unit.

 

 

Gonçalo Almeida, metal3 Industrial Director, has no doubt…

…that Lean culture can make MCG more efficient, profitable and competitive. “It has been very beneficial for a plant in the growth and development phase to rely on the experience of the Lean Enterprise Institute to form and promote the Lean culture within our structure,” says the project manager, also assuring…

…that “in cases like this one it is possible to demonstrate the validity of these methodologies for later expansion to all the teams and manufacturing processes “. The main goal is to continually adapt the company to the demands of the market, with increases in flexibility, optimization of resources and reduction…

…of waste.

 

Agnieszka Fonfara, on the other hand, “feels” MCG as “an above-average company with regard to commitment and openness to projects of this kind.” The Lean Enterprise Institute’s Project Expert praises how all the teams and the industrial director have been highly involved in the workshops and in the implementation measures….

…”They always find the right solutions and seek improvement on an ongoing basis. For example, in the exemplary way in which they have adjusted the plans drawn up at the meetings about the indicators that should manage laser cutting processes,” she says, remembering that this is the right approach within Lean…

…philosophy.

 

Follow this news section – and also MCG’s mind for metal activity on LinkedIn – to learn more about this project: we’re preparing a full case study that will detail all the stages and final results of the four workshops that comprise this partnership between MCG industry…

…and the Lean Enterprise Institute of Poland.

 

MCG transportation

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17 Mai 2018

ULTRAFORMING – MCG completes R&D project in UHSS

MCG mind for metal presented today the final results of ULTRAFORMING – Ultra High Strength Steel, a project carried out in partnership with UNIDEMI at the Faculdade de Ciências e Tecnologias of Lisbon’s Universidade Nova. And the main objectives of the initiative were achieved: to investigate and develop a new methodology…

…to design tools capable of producing UHSS steel parts, as well as to acquire and structure technical-scientific know-how at the level of elastoplastic behavior.

 

With the support of the Research and Development Unit in Mechanical and Industrial Engineering (UNIDEMI) of that university, MCG’s R&D…

…unit created a Handbook of Best Practices for UHSS (Ultra High Strength Steel) that gathers the new constitutive models of the elastoplastic behavior of these materials and also many simulations related to the design of UHSS tools.

 

The ULTRAFORMING project activity plan incorporated eight activities over 24 months, demonstrating…

…the company’s new skills in the production of tools and parts in the new generation of UHSS steels, and especially in the context of the activity with its clients. This way, MCG strengthens itself as a company capable of ensuring the integral development of parts and components in UHSS steel or…

…of proactively intervening in its design.

 

Follow this news section – and also MCG’s mind for metal activity on LinkedIn – to learn more about this project and see the COMPLETE CASE STUDY we have with all the information about ULTRAFORMING project.

 

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