Metal-based assemblies and subsystems for the automotive industry.
With a sustained experience in this industry, MCG automotive has several long-term relationships with the main OEM and Tier 1 companies present in the European market.
Focused on complex stamping for suspension, powertrain, and seat structure applications, MCG automotive offers a complete range of manufacturing services in sheet metal technologies going from tool design and production, with experience in the development of progressive and transfer tools, forming processes and also with Prototyping and Rapid Tooling capabilities.
- Stamping (up to 3.300-ton press)
- Certified welding
- Surface treatment (KTL, epoxy and annealing)
- Certification: ISO/TS 16949 and ISO 9001
Stamping Tools such as:
- Progressive Stamping Tools up to 4.500 mm
- Automatic Transfer Stamping Tools up to 6.500 mm
- Tandem Transfer Stamping Tools
- Hybrid (Progressive + Automatic Transfer) Stamping Tools
- Checking Fixtures
- Stamping tools with special features (in-die operations e automation)
MCG is equipped for big volume Tooling and is able to validate in real conditions serial production in most of the cases.
NewGenShell – New Generation of High Performance Shells for Climatic Chambers
THE CHALLENGE To research, design, develop, prototype and validate a new concept of climate boxes (with isothermal enclosures) with integrated climate control modules: the NewGenShell – High Performance Shells for Climatic Chambers. Respond to challenges posed by the automotive, aeronautics, electronics, biotechnology and refrigeration/cryogenic industries in the search for large test chambers with these characteristics. PROJECT STRENGTHS High market...See case study See more
ULTRAFORMING: new production methodology in UHSS steels with MCG know-how
THE CHALLENGE To investigate and develop a new methodology to design tools capable of producing UHSS steel parts, as well as to acquire and structure technical-scientific know-how at the level of elastoplastic behavior. PROJECT STRENGTHS Technological knowledge The ULTRAFORMING project has created tools and blocks of knowledge that will allow MCG mind for metal to respond more...See case study See more
Component of the suspension of the new Porsche Taycan produced at MCG
THE CHALLENGE To develop and produce a component that belongs to an air suspension system that integrates the structure of the futuristic and 100% electric Porsche Taycan, named as Mission E in the early stages of prototyping – the component is designated as the Exterior Guide to an air suspension system of the Porsche Taycan and can be identified in the...See case study See more
"C" Pillar stamping: 3.300 ton transfer stamping
THE CHALLENGE Develop and optimize the MCG major stamping processes to the production of a set to integrate the platform of a large volume model: a Reinforcement - "C" Pillar. Integration with other technologies, namely advanced welding and structural adhesives robot cells. PROJECT STRENGTHS Technical requirements For the stamping of all the parts that make up this...See case study See more
Reinforcement – “C” Pillar welding Cell
THE CHALLENGE Develop and implement welding cells and related processes for the production of a set to integrate the platform of a large volume model: a Reinforcement - "C" Pillar. Combination of spot welding and application of structural adhesives using an integrated and robotized cell. PROJECT STRENGTHS Advanced welding processes Four robotic welding cells and four machines...See case study See more