automotive

Metal-based assemblies and subsystems for the automotive industry.

With a sustained experience in this industry, MCG automotive has several long-term relationships with the main OEM and Tier 1 companies present in the European market.

Focused on complex stamping for suspension, powertrain, and seat structure applications, MCG automotive offers a complete range of manufacturing services in sheet metal technologies going from tool design and production, with experience in the development of progressive and transfer tools, forming processes and also with Prototyping and Rapid Tooling capabilities.

Stamping (up to 3.300 ton press), certified welding, surface treatment (KTL, epoxy and annealing).

Certification: ISO/TS 16949 and ISO 9001.

 

 

 

 

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Case Studies

automotive

High Performance Shells for Climatic Chambers

NewGenShell – New Generation of High Performance Shells for Climatic Chambers

THE CHALLENGE To research, design, develop, prototype and validate a new concept of climate boxes (with isothermal enclosures) with integrated climate control modules: the NewGenShell – High Performance Shells for Climatic Chambers. Respond to challenges posed by the automotive, aeronautics, electronics, biotechnology and refrigeration/cryogenic industries in the search for large test chambers with these characteristics.   PROJECT STRENGTHS High market...

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ULTRAFORMING: new production methodology in UHSS steels with MCG know-how

THE CHALLENGE To investigate and develop a new methodology to design tools capable of producing UHSS steel parts, as well as to acquire and structure technical-scientific know-how at the level of elastoplastic behavior.   PROJECT STRENGTHS Technological knowledge The ULTRAFORMING project has created tools and blocks of knowledge that will allow MCG mind for metal to respond more efficiently and...

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New Porsche Taycan suspension component begins at MCG

THE CHALLENGE To develop and produce a component that belongs to an air suspension system that integrates the structure of the futuristic and 100% electric Porsche Taycan, named as Mission E in the early stages of prototyping – the component is designated as the Exterior Guide to an air suspension system of the Porsche Taycan and can be identified in the...

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"C" Pillar stamping: 3.300 ton transfer stamping

Fem Stamping Cinematic Simulation Stamping process on a 3.300 ton Press 6500 mm transfer tool              

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Reinforcement – “C” Pillar welding Cell

New Welding Cell and process development for a large platform model assembly: a Reinforcement – “C” Pillar. Combination of Spot Welding and Structural Adhesives in an integrated joining robot cell. • Over 1600 parts per day • Design, Fabrication and Inspection of Welded Joints • Welding fixtures design and process sequence • Welding Software (modeling, offline programming, process optimization and...

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