The challenge
Develop and implement welding cells and the respective processes for the production of a set to integrate the platform of a large volume model: a Reinforcement – “C” Pillar.
The perfect combination of spot welding and the application of structural adhesives using an integrated robotic cell.
MCG know-how
Advanced welding processes
Four robotic welding cells and four machines also dedicated to complementary welding processes. Spot and resistance welding processes.
Advanced software
Constant monitoring of the processes, after a pre-installation process with modeling, offline programming, process optimization and simulation of the robotic cell.
Compliance check
The entire assembly and process sequencing project is the work of the MCG teams, in a system that includes all phases of design, manufacture and 100% compliance with the final product.
High production volume
More than 360 weekly hours of operation of welding robots, in total, and more than 1,600 units produced per day, with the purpose of assembling 800 cars (forecast of 5,000 units per week until 2021).
Engineering
- Product development
- Industrial design
- Quality
- Packaging and logistics
Technology
- Stamping
- Robotic welding
- Robotic bonding
- Surface treatment
Certifications
- ISO / TS 16949: 2009 – Quality Management Systems – Particular requirements for the automotive industry
- ISO 9001: 2015 – Quality management systems