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  • This assembly is composed of two shells, Upper and Lower, cold-stamped in a 3,300-ton press from complex-phase sheet metal, one bushing sleeve also cold-stamped in a smaller press, and two cold-forged components.
  • These are joined together by MAG welding, with a seam of almost two meters. There is also an in-line machining operation to assure the perfect matching and enhance the weldability on the bushing sleeve area.
  • For anti-corrosion purposes, the part is finally coated with a duplex-coating system with Zinc-Nickel and E-Coating (KTL), before being delivered to our customer.
Process Flow:


Project details:
Product Description:
  • A Front Lower Control Arm is a fundamental part of a vehicle’s suspension system, linking the chassis to the front wheels. Its primary function is to manage the vertical movement of the wheels, providing stability and enhancing overall ride comfort.
  • This assembly comprises two shells, Upper and Lower, cold-stamped in a 3300-ton press from complex-phase sheet metal, one bushing sleeve also cold-stamped in a smaller press, and two cold-forged components.
  • These are joined together by MAG welding, with a seam of almost two meters.
  • There is also an in-line machining operation to enhance the weldability of the bushing sleeve area.
  • For anti-corrosion purposes, the part is finally coated with a duplex-coating system with Zink-Nickel and E-Coating (KTL), before being delivered to our customer.
Dimensions scale in cm:

Please watch the videos:
Financing:

Dimensions

560 x 78 x 90 mm

Thickness

3 mm

Gross Weight

3,45 kg

Raw Material

DD13 – Steel

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  • Stamping Simulations
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  • Assembly & Coating Processes Design
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