Reducing weight, improving energy efficiency and simplifying assembly have become key priorities across the transportation industry.
As manufacturers look for more sustainable and integrated solutions, structural components are increasingly expected to deliver not only mechanical performance, but also manufacturing efficiency and long-term reliability.
It is within this context that LiTES – Lightweight Technology for Structural Components was created.
Developed by MCG and Itecons, the project focuses on the development and validation of lightweight integral roof systems for railway and road transportation applications, combining advanced materials, innovative manufacturing technologies and industrial scalability.
From research to industrial application
The objective of LiTES is to increase the technological maturity of lightweight structural solutions through industrial research, laboratory experimentation and prototype development.
The project explores new materials, manufacturing processes and design concepts capable of delivering lighter, more efficient and more sustainable roof systems.
The new MCG Evolab plays a key role in this development process.
The facility is being used to test and validate materials, technologies and production methodologies, helping transform research concepts into solutions ready for industrial implementation.
By combining engineering, experimentation and industrial know-how, Evolab provides the environment required to accelerate innovation and reduce development risks.
Lighter systems, greater performance
One of the main targets of the project is the development of structural roof systems capable of reducing weight by at least 20% when compared with conventional metal constructions.
For a typical vehicle roof, this represents a reduction of approximately 150 to 175 kilograms.
The project also aims to develop modular solutions capable of integrating additional functions directly into the roof structure, including HVAC systems, lighting and other interior subsystems.
Industrialisation from the beginning
LiTES is not focused solely on materials development.
The project also includes the creation of robotised manufacturing processes capable of producing large composite structures with high repeatability and industrial efficiency.
This approach helps ensure that the solutions developed are not only technically validated, but also suitable for future serial production.
The LiTES project reflects MCG Transportation’s commitment to engineering-led innovation, advanced materials and industrial development.
As work continues within MCG Evolab, the project is helping create the next generation of lightweight transportation interior systems, combining performance, sustainability and manufacturability in a single integrated solution.